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Category settings in USPS rate calculator - not working

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I am having a problem with my USPS rate calculator...


I want to set it for shipping with Flat Rate Boxes (SM, MED, LG).

Not all my products fit in the small flat rate box so I want to set up rules for certain categories or products (like I am supposed to do). Everything is configured, rules are set, the API connects to the server and is in production BUT...


... it charges me $7.60... the rate for a SM flat rate ENVELOPE, not for a box.

... and the category and products rule settings do not work either.


Anybody can tell me what the heck is going on and how I solve this?


Help please.




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